Abstract:
Some researches shows that because of“de-couple”phenomena,skull-melting method was not able to keep the stable melting state of sapphire for long time.The melting sapphire tended to slowly de-couple,which weakens the coupling between the melting sapphire and the electromagnetic field,and then the melting sapphire freezes spontaneously in 3 to 4 hours which destroys normal directional crystallization.So,this paper analyzed the possible causes of“de-couple”and made some improvement in this field of study.The author got the sapphire crystal in cm-level for the first time with the skull-melting directional crystallization method.Parameters of skull-melting method are as follows:RF power frequency is 0.8—1.8MHz,RF output power is 100kW,inner diameter of cold crucible is 200mm and drop speed of cold crucible is 3—10mm/h.Compared with the cubic zirconia(CZ)crystal grown by skull-melting method,the materials,produced with skull-melting method,can be divided into two groups:one is“conductor”with low resistivity(the level of 1—0.1Ω·cm)before and after melting;another is dielectric with high resistivity(the level of 10
4Ω·cm)before melting which then turned into“conductor”with low resistivity(the level of 0.1 Ω·cm)after melting.These two groups of materials have a lot of different crystal growth characteristics worthy of doing further researches.